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Polaris RANGER 800 Owner’s Manual

Loosen the hose clamp between the throttle body and intake Page 57 Refer to the Gearcase Specifications Chart on page 49 for recommended lubricants, capaci- ties and torque specifications. Make note of front and rear brake line locations to master cylinder. Lube splines with a light film of grease. Apply lubricant to the seal lip. Drive Shaft Removal Pinch Bolt Elevate front of vehicle and safely support machine under the frame area. Severe injury may occur if machine tips or falls. Locking the rear differential is beneficial in low traction and rough terrain conditions.

Don’t manuql an account? All segments will light up for 2. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. By pressing ‘print’ button you will print only current page. Install circlips and gear onto the input intermediate shaft as shown. Install adapter reducer Item 9. Care should be exercised during drive shaft removal or when Circlip servicing CV joints.



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Remove thrust plate U. Install washer and bolt. Remove the retaining rings from each end of the shift collar. Don’t show me this message again. Engine Oil Change 25 H Perform a break-in oil change at one month Break-In Period Perform these procedures more often for vehicles subjected to severe use. Spin the bearing, if the bearing does not spin smoothly, replace it.

Read and understand all warnings outlined in the safety section of this manual. Shift cable bracket installation is required. Never turn abruptly or at sharp angles. Due to constant improvements in the design and quality of produc- tion components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut 22010 to protect the electronic speedome- ter.

Never store or use a partial bottle. Discard the circlip as it will be replaced.


Remove the wave spring and ball iwners cage assembly the clutch shaft. Remove only the 4 outer fasteners retaining the engine to the transmission bracket. Be sure to hold armature plate in place until the housing is completely resting on the cover plate.

Spark Plugs Refer to the specifications section beginning on page 78 for the recommended spark plug type for your vehicle. Using a soft face hammer, tap on bearing carrier to loosen the lower A-arm ball joint end while pushing downward on the lower A-arm. Onwers marks must align housing. Always avoid backing downhill.

Inspect the spider dampener E for wear and replace if needed. Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Chapters Table Of Contents The rear gearcase fill plug is on the driver’s side of the rear gearcase.