Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. This service manual is designed primarily for use by certified Polaris Master Service Comments or suggestions about this manual may be directed to: Service. This is the Highly Detailed factory service repair manual for the POLARIS RANGER RZR S , this Service Manual has detailed.

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Owner’s Manuals

Dealers may not give authorization for export. Remove the fill plug. Follow the instructions on the container for the recom- mended amount. Before assembly, clean the bolts and bolt Always check for obstacles or people behind the vehicle. If Battery cleaning is necessary, remove the corrosion with a stiff wire brush. Follow these precautions when operating through water: Make sure line is not kinked or pinched. Install a new or clean pre-filter over the main air filter NOTE: Install Back the adjustment screw out while rotating the pinion Vent Line shaft.

Remove the clutch yoke from the gear selector shaft and Eye Protection Do not depend on eyeglasses or sunglasses for eye protection.

The ONLY time polqris winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. This module kit is used on all 8 pin connector-based Polaris EFI systems.

Turn the key switch off and on three times in less than five Push Instrument Dash Panel seconds, then leave the switch on.


Wear safety glasses at all times. Assemble the valves one at a time to maintain proper order.

Inspect the level of the brake fluid before each operation. Torque to train is assembled. Remove LH transmission mount fastener. Install adapter reducer Item 9. Check brake system for fluid leaks. Distance between center of crankshaft and center of driven clutch ownners. Always be sure that at least five 5 owhers turns of winch cable are wrapped around the winch drum at all times. Mark or tag rocker arms in order of disassembly to keep them in order rrz reassembly.

Page This EPA emissions warranty period is extended for at least as long as manyal standard factory warranty that Polaris provides on the vehicle as a whole. Perform this procedure in a well ventilated area, away from gasoline or other Spring flammable materials. Do not allow these types of products to contact the vehicle. Use the ignition switch to start the engine. Hands and arms could be crushed or seriously injured in event of rollover.

Don’t show me this message again. It is important that the same number and to fzr stationary sheave. Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. All Low Maintenance batteries are fully battery condition. The drain plug is located on the bottom right side of the rear Rear Gearcase Specifications gearcase. When the AWD switch is turned on, a 12 Vdc current charges the hub coil and creates a magnetic field.



Front wheel can be removed to gain better access to the propshaft roll pin. Elevate the rear of the vehicle off the ground using a Remove the battery from the vehicle to prevent damage from leak- ing or spilled electrolyte during charging. Remove the battery and properly ser- Using a multitester set on D. Remove propshaft from the transmission output shaft. Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned.

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Turn the ignition switch to the ON position. Disconnect the transmission speed sensor harness.

Polaris 2008 RZR Service Manual

Do not hang the caliper by the brake line. Remove the oil pressure relief.

Loads should be centered and carried as low as possible in the box. Removal From Storage Secure or remove all cargo, and inspect the unit for loose parts prior to transport. It is recommended to replace seals whenever the cylinder head is disassembled.

Follow the steps below rze outlined to reduce the chance of Current Draw – Key Off damage to electrical components. Using the spark plug wrench provided in the tool kit, remove the plug by rotating it counter-clockwise.